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How to Forge a Machete

Ever asked yourself how easy can it be to forge a machete?  Forging a machete is something you can do all by yourself.

A machete is a tool and weapon with a long flat blade which can either be useful as a sword in combat or as an axe to cut and chop woods.

A machete is a useful tool in many parts of the world where farming is the main occupation. The blade is helpful to farmers, fishers, and many other occupations. Its ability to be a weapon and tool gives it an edge over other instruments with similar functions.

Forging a machete can be very easy if you know the right way to form it. Here are some steps to follow to make yourself a machete.

Essentials

When forging, you will require the use and need for specific tools. Some of the essential tools include:

Jigsaw

Hack saw

Wheel cutter

Marker

Grinder

File

Angle grinder

Belt grinder

Forge

Ash bowl

Tape measure

Clamps and vice

Instructions on How to Forge a Machete

Step 1: Create a Design

You should have a design or template of the type of machete you want to forge. The design of the machete should be a paper representation of what you want to make. It can either be a sketch of the tool or a 3D illustration of the device.

Step 2: Get A Flat Sheet Of Steel

A machete has a flat blade. Your machete should not be any different. You should get a flat sheet of steel that you will forge into the machete. The type of steel can have a significant impact on the outcome of your project.

Step 3: Transfer Your Design to the Steel

After getting your steel, you should cut the steel according to the shape you want your machete to take.

Quick Steps

  • To ensure accuracy, you can draw out how you want to cut on the steel sheet with a marker.
  • It will allow you to cut out your shape and also reduce errors quickly.
  • To cut out your form, you can use a jigsaw, hacksaw, or a wheel cutter.
  • You can also make use of any other cutting tool that suits your convenience.

Step 4: Grinding Your Machete

By now, you should have a rough machete. All you have to do is to grind it to your taste. It should have a blade and a hilt.

You can make use of a belt grinder to grind and make the edges of the blade smooth. After grinding, you should have a clear view and structure of your machete.

Step 5: Annealing

To make your machete durable and reliable, it must go through a stage known as annealing. Annealing means heating a metal to a very high temperature and cooling slowly to make it more durable.

Quick Steps

  • To anneal your machete, you should place it in a forge and heat it for a while. 
  • When the blade becomes red hot, you should retrieve it from the forge and put it in wood ash to cool slowly. 
  • You can repeat the process until you are satisfied with the outcome

Step 6: Add Your Handle

The design for your handle should be the type of handle you want. You should add a handle that will enable grip on the machete. 

The most commonly used material for the handle of a machete is wood. The wooden handle is good because they absorb shock and ensure an excellent grip on the tool.

Step 7: Sharpening Your Machete

It is a customary act to make a machete sharp. So, it would be best if you sharpen your blade with the use of sharpening tools. You can make use of a file to sharpen the edge of the machete.

You can also make use of an angle grinder to sharpen the blade. The machete has only one edge sharp, and the other side is blunt. It would be best if you didn’t sharpen both edges.

Step 8: Finishing And Polishing

You should polish your machete to make it shine and look good. Polishing and finishing are the last steps to take when forging a machete. You should also add some finishing touches to your blade, and it is ready to use.

FAQs on How to Forge a Machete

Question

Is there any difference between a machete and a cutlass?

A machete is different from a cutlass; hence, there are a lot of differences between a machete and a cutlass. A cutlass has a curved blade while a machete has a straight blade. A cutlass is similar to a sword, while a machete is not similar to a sword.

Question

Can I forge a machete from scrap metal sheets?

Yes, you can forge your machete from scrap metals. As long as the metal is flat and large enough to make your machete from, you can build from it. The metal being scrap does not qualify it from being able to forge or not, what qualifies that is the quality of the metal.

Question

What other metal can I use to forge my machete aside from steel?

You can use many other metals to forge your machete, ranging from titanium, aluminum, copper, brass, nickel, cobalt, molybdenum to other small metals. Each of these metals has its advantage over each other making different people prefer one over another.

The best to use in case you don’t want to make use of steel is the titanium. The titanium is an excellent metal for forging.
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Warnings

Forging makes you prone to many hazards, so you have to be careful and cautious when forging. Here are some safety regulations you should follow;

  • Always make sure you wear eye protection, especially when hammering.
  • You should keep short hair and always pack it very well if you have long hair.
  • You can also make do of hearing protection.
  • Follow and take precautionary and protective measures.
  • Carefully and cautiously handle hot substances.